Wednesday, December 22, 2010

I want FREE sustainable ENERGY... Can you give me?

No matter where we are or we work, either in an office, refinery plant or any building, we need it. What is it that is so important to us and our work? The second most important utility after water is for me the electricity.

I still remember the chaos in my plant when suddenly my plant which was operating smoothly suddenly black out. Yeah…the power supply from the power station and also the power grid was disrupted. The supervisor, shift leader and operators rushed to switch of the pumps and close valves in our 8 storey refinery. It’s not easy to handle a sudden power failure such as that for a huge plant. Imagine the lost resulted from the power failure. It’s tremendously huge. Then the funny thing is after 5 minutes, the power resumed. It’s not a joke!!! Although the power failure took 5 minutes, but it took more than 8 hours to stabilize the plant and get the product within specification.

So, who is responsible for such lost? Who will bear the cost?

If I’m running a business, company or factory, I’ll have to swallow the lost which is not even my fault. But that is the reality. What can we do?

If we install a generator or uninterrupted power supply (UPS) system, it can’t cope with the huge power demand of the plant. There is need to outsource for an energy that can back up the present power supply.

For a smaller scale, let say a house, a short power failure would not be such a hassle. The worse you can experience is a total darkness if it happen at night and the hot atmosphere you will face because you cannot switch on your fan or aircond. Or you will be attack by mosquito because you cannot switch on the mosquito repellent.

For several years I have thought of learning about alternative energy to replace the costly electricity and also the fuel to run my cars. Recently I have purchased several information product about solar installation – DIY at home. I have also thought of using the waste cooking oil from my kitchen to prepare biodiesel. However, I’ve not done both yet. I am compressed with tones of work around me from all angle… haha….

The funny thing is, 3 or 4 days after I purchase the ebook on making my own solar at home, I stumbled upon the idea of retrieving free energy from the air. The energy is actually obtained from the invisible wavelength that is abundantly available around us.

I make a swift research to investigate the potential of this free energy. I found out that the free energy systems can provide electricity from energy sources around us. Once we install the free energy devices, interestingly, we won’t have to pay monthly electricity bills ever again! This has triggered me to explore this energy a little bit further.

Free energy products work on different principles, developed by free energy specialists all over the world. Out of a wide variety of techniques, some free energy methods have been found to be more effective and dependable. One of these techniques involve the generation of electricity from TV and radio waves around us. Another involves the production of electricity from electrostatic charges in the atmosphere. Yet another method focuses on the conversion of radiant energy ever present in the atmosphere to electrical energy.

Whatever the technique used, free energy systems are reliable and easy to set up. The installation process is so simple that you can easily do it yourself, without the help of any professional electrician. To set up a free energy system for your home, you would need a few auxiliary devices such as a charge controller, a battery, and an inverter. You could also use a system meter between the battery and the inverter, to determine how much electric charge is left in the battery.

The free energy device is connected to a charge controller for regulation of electric charge from the device. The charge controller is then connected to a battery for storage of energy produced by the free energy system. Batteries tend to work better in warm temperatures, so it might be a good idea to encase the battery in a battery box. The battery box also helps you keep things clean and organised.

The battery, with or without the battery box, is then connected to an inverter. Once done, the output of the inverter can be connected to the mains of your house. That is all the set up required for a free energy device. Once done, you can say good bye, and happily too, to your electricity bills!

If you are interested to learn more about this free energy and the person who develop it 100 years ago, you can download a 25 page FREE ENERGY report. You need to fill up your name and email address and the report will be delivered to you straight away. This report will provide an overview of the energy or preliminary information on understanding the concept.

First Name:
Email address:
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Monday, December 13, 2010

10 Essential Components For a Safer Working Environment

No matter where you are or work, safety is crucially an important issue that cannot be ignored. I have experienced a number of accidents throughout my years as an engineer and that's why I must emphasize this seriously. Luckily the accidents I was involved in were not fatal. On top of my personal accidents, I also witness some fatal accidents and also near death incidents.

That is why every time before commencing a job/project or event a shift, it is important to conduct safety briefing. It doesn't matter if it is a short meeting or a casual one (normally in between shift in a plant). For huge project, a more intense meeting / documentation such as Job Safety Analysis (JSA), Method of Statement (MOS) plus filling up permit to work (PTW) and hot work /cold work permit is imperative. As an engineer, it is our duty to ensure the safety of the entire project or area under our responsibility. Safety involves our manpower, equipment and so on.

So, what and how do we create a safety working environment? To answer that question, I consulted with Mr. Mitchell, an experienced guy who specializes in workplace behavioral change through performance management.

According to him, a safe working environment is a condition or state, it is not necessarily an event like an incident of an accident. This means that the low number of incidents or accidents doesn't mean that the workplace is particularly safe. What really counts is the process of safety because it is an integral part of every day activities in the workplace. There are a number of activities which are clear indicators of a safe working environment and this article lists 10 of them.

  1. Daily safety briefings. Every morning at the beginning of the work day or the shift, the leader holds an interactive safety briefing with his or her team. It lasts less than 10 minutes and has contributions from the team members.
  2. Weekly inspections to identify unsafe conditions. Every staff member participates in turn and conducts a regular safety inspection where they look for hazards and unsafe conditions. This can occur weekly or twice a week.
  3. Weekly inspections to identify unsafe behavior. Each week two staff members carry out a regular inspection where they are identifying unsafe behavior. The objective is to identify the unsafe behavior and mention it at the next daily safety briefing. Of course no names are mentioned.
  4. Accident and incident investigation. Every accident or near accident is investigated with the sole objective of prevention in the future. The process of investigation is not a witch hunt to apportion blame
  5. Constant improvement. During the daily safety briefings, the group members have an opportunity to recommend and discuss improvements to the workplace and the processes that are carried out within it
  6. Reporting near hits. Every single near hit (this is an incident where no damage or injury occurs) is investigated and prevention measures are put in place so it will not happen again.
  7. Positive reinforcement. Each day the leader goes into the workplace and gives positive reinforcement to those members of staff for working safely. This encouragement and enthusiasm for safety is a great motivator for safe working practices.
  8. Blame. It is noticeable that all safe working environments do not use blame or punishment as tools for creating safe behavior. Instead, they use positive reinforcement, encouragement and recognition.
  9. Practical on-the-job training. Group members are continually receiving on-the-job training from experts within the company and outside.
  10. Effective leadership. Is no coincidence that all safe workplace environments have good leadership. This means that the leader is prepared to listen and has the skills to create followers. These leaders engender cooperation and most of all discretionary effort. They are the main reason why people are working safely. They are not invisible and spend between 30 and 50% of their time with their team members.

For much more information on this and related subjects, you are welcome to visit the http://plmitchell.com/.

Bottom line, in what ever you do no matter during work or out of work, think about safety. Think about those love ones who are waiting for you at home... :)

For further reading on this Safety Working Environment topic, I highly recommend you to get this article: Support OSHA Compliance and Create a Safer Work Environment.

Find out how automating workforce management policies help to improve workplace safety and allows you to meet documentation requirements for OSHA compliance. With workforce management solutions, energy companies can create a safer work environment and maintain compliance. Download this brief to learn more about how you can put safety first while complying with OSHA.

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Tuesday, November 9, 2010

Chemical Engineering Chat Via Facebook

Today, while working in my lab, a reader of my blog (Chemical Engineering World) or maybe Facebook Chemical Engineer Rocks Group, approached and chatted with me. Let's identify him as OKN. He is currently a final year chemical engineering student and is planning his future. I have not able to ask him further but I think he is from the African continent.

OKN, you know who you are. I hope you are all right that I share our informative chat here for the sake of other chemical engineering students. I have edited/improved some of the sentences to make it clearer for you to read. Check it out...

OKN - 5:26pm: Good morning. How are you?

Zaki - 5:26pm: Hi, fine thanks

OKN - 5:26pm: Cool

Zaki - 5:27pm: :)

OKN - 5:27pm: What are you working on right now

Zaki - 5:27pm: I'm testing my new temperature controller. Looks like it works fine... ;)

OKN - 5:28pm: Nice work. On what field do u specifically base on?

Zaki - 5:28pm: Catalysis and reaction engineering. Trying to convert glycerol to some useful product.

OKN - 5:30pm: I am a chemical engineer but still in school my final year.

Zaki - 5:31pm: Oh! That's cool. Good luck to you.

OKN - 5:31pm: What advise do u have for me on my futher studies?

Zaki - 5:37pm: Choose which field you are interested in. Get a good supervisor whom have lots of research grant/money. Explore the area of renewable energy.

OKN - 5:38pm: But u can serve as my supervisor...since we study related course

Zaki - 5:39pm: Hmmm... I'm still doing my Ph.D. Maybe later, after I complete my Ph.D I can be your supervisor. Hahaha...

OKN - 5:40pm: U really inspire me a lot....u start now cos i really appreciate the little u have

Zaki - 5:40pm: Oh... Thanks... But what do mean by start now?

OKN - 5:41pm: While still doing ur phd. I am seriously confuse of my field.

Zaki - 5:42pm: O ok. So, what is your interest?

OKN - 5:42pm: I am seeing it as if i have waisted my time studying chemical eng.

Zaki - 5:42pm: Oh no. You are doing great. You just need somebody to help and guide you show the way...

OKN - 5:43pm: I am tinking of going into oil sector but i think i nid advise from someone to put me back in my field cos i rily want to be self dependent.

Zaki - 5:44pm: Oil and gas is lucrative sector. If you can be an expert in certain areas in the oil and gas, that's fantastic. Work with somebody, and then after few years, build your own company.

OKN - 5:46pm: But i have no much knowledge about dat sector,if u can help me i will appreciate

Zaki - 5:46pm: Oh... maybe you can be an expert in specialty chemical for offshore oil and gas application. Since you are a chemical engineer, that suits quite well. Try and google what is specialty chemical.

OKN - 5:47pm: It's ok. I will do dat.

Zaki - 5:48pm: You can also try to cover some other areas such as safety and health, as well as maintenance, or process engineering for oil and gas application or corrosion aspect or NDT.

OKN - 5:54pm: What suggestion of field of chemical eng. Do have for me to study for my masters degree.

Zaki - 5:54pm: OK ... another interesting and lucrative area is safety, health and environmental
If you focus on some specific areas under environmental...that will be good as well. People expert in environmentals make lots of money.

OKN - 5:58pm: So u mean i shud study environmental as a course.

Zaki: 5:58pm: Yep... Maybe you can also study some specific areas under environmental...such as Water, Air, Safety etc. Once you be an expert, example: Water expert, those who are concern with water impact, environmental will seek for your advise etc. Maybe they want to analyze water river etc.

OKN: 6:01pm: In drilling, guess i will be of more relevance.....how?

7:48pm: Yes. Drilling is relevant to you too. However, you need to learn more about it
that will be pretty much covered in Petroleum Engineering.

The chat ended because suddenly I have something coming up. I hope OKN got something from the short chat. Cheers...
..
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Wednesday, November 3, 2010

Ethanol Production Industry

Do you know who is the largest ethanol producer in the world? America? Some country in Europe? South Africa? It actually depends on the geographical area that you are speaking about. Let's check out who they are...

Largest ethanol producer in the world

Brazil is currently the world's leader in ethanol production. Because of government subsidies, large sugarcane crops, and high sales taxes on gasoline, Brazil has built a profitable national ethanol industry. Sugarcane is grown in the country as the climate presents perfect conditions for its cultivation and production. It converts very easily to ethanol, and provides Brazil with huge supplies of ethanol.

Largest producer of ethanol in the U.S.

The largest producer of ethanol in the U.S. is a company that many of us have probably never heard of. The company is Archer Daniels Midland. ADM is a company that is an agricultural giant in the United States, and has decades of experience. They have a vast network of railcars, trucks, storage facilities, and barges that are capable of delivering high-grade ethanol.

Hmmm... there are actually more to discuss and more to share about the Ethanol Producers. It's tough to share all those technical, economical and other related information about ethanol producers in a short blog post like this. To have a clearer and precise information sharing on ethanol business, I would like to recommend Ethanol Producer magazine.

The magazine is known throughout the ethanol industry for its authoritative plant construction lists, compelling profiles and engaging features on production, research, science, technology, equipment, environmental and safety compliance, marketing, policy and industry events. Most importantly it is free... Yep..no cost at all. However, I'm sorry to say only those in US, Canada and Mexico is eligible to request for it.

To get the Ethanol Producer magazine, click here.

Friday, October 29, 2010

Four Basic Engineering Related Trainings in October

October was a really hectic month for me. Not only that I'm hooked up with my research studies but also I attended four (4) Institution of Engineers, Malaysia (IEM) trainings. 3 of the trainings were categorized as mandatory training which I have to attend as demanded by Boards of Engineers Malaysia (BEM). It is definitely not an easy route or task to be a professional engineer in Malaysia, but that is a challenge all engineers in this country should dare to take. For the first 3 training mentioned below, I have to travel to Petaling Jaya in Klang Valley and stay a night there on each occasion. The 4th training was just in my vicinity, Faculty of Mechanical Engineering, Universiti Teknologi Malaysia, Skudai.

Followings are the trainings that I have recently attended in the month of October.

1. Engineering Code of Ethics (12 CPD hours) 4 & 5 October, IEM Building, PJ.

2. Engineering Management Practice (12 CPD hours) 19 & 20 October, , IEM Building, PJ.

3. Safety and Health at Work (12 CPD hours) 25 & 26 October, IEM Building, PJ.

4. Engineering Failure Analysis (7 CPD hours) 23 October, Faculty of Mechanical, UTM.

All of the trainings mentioned above have certain fees to be paid and that is part of the commitment to be and maintain ourselves as a professional engineer.

During the Engineering Failure Analysis training, on the tea break, I have a chat with Assoc. Prof. Dr. Ir. Shuhaimi (who also is a committee member for the IEM Southern Branch) from Mechanical Engineering Faculty, UTM. He told me that an engineer chatted with him about him spending more than RM4000 already that year just to attend trainings to maintain his CPD hours and maintain his title as a professional engineer. The cost includes training fees, fees, food, accommodation etc.

Basically, this message shows that to maintain professional engineer status it requires certain amount of cash. It is very good that engineers attend training to strengthen and enhance their knowledge. It is also good that as engineers, we can learn other disciplines, information, field of engineering. On top of that, we can mingle around and do networking with other engineers.

I personally agree with the fact that all professional engineers need to attend trainings and courses, technical visits and tours. I can say this because I have personally experience it and felt the benefit. I am exposed to more engineering and industrial information besides learning some of it from Discovery channel!!!

I also managed to be friends with several dozens of engineers from various disciplines, background and industries when I attended those trainings. I have more contacts and I strongly believe that is beneficial for me. It is good for me to have new civil, electrical, mechanical and chemical engineer friends. Off course, we exchanged our name cards and other contact details.

Interestingly, with reference to the mandatory courses that I attended, I discovered that there were those of the age of 36 to 48 attending the course. These people, despite of their age, still have the desire to get an engineering degree (which obviously they earned it) and pursue their own quest to be professional engineer. I have full respect of them... These people still have the will power and desire to get themselves chartered and recognizable.

So, regardless of your age, get yourself chartered or have the professional engineer status if you still don't have it. If you are still young (just recently graduated), go for it. Get the right information, get yourself registered and follow all the necessary training program. Don't delay and hesitate. Time will not wait.

If you want to learn more about IEM, click here.
If you want to learn more on the trainings and courses organized by IEM, click here.
If you want to learn more about IEM Southern Branch, click here.
If you want to learn more about BEM, click here.


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Wednesday, September 15, 2010

Bioenergy - Renewable Energy

Energy obtained from Biological Organisms Bioenergy springs from biological sources like wood, waste, and alcohol fuels. In a narrow way it's a synonym to biofuel; the fuel obtained from biological sources. In its wider sense it includes biomass which is the biological material used as a biofuel. This is a typical myth among masses, as bioenergy is the energy removed from the biomass, as the biomass is the fuel and the bioenergy is the energy contained in the fuel. Burning wood for heat is an excellent example of Bioenergy.

In more involved terms, bioenergy can be created by utilizing genetically changed bacteria to create cellulose ethanol. Though oil and coal are made of organic matter, they aren't thought to be bioenergy as they weren't living lately. Bioenergy utilized in real-world circumstances Liquid Bioenergy; Bioethanol and Biodiesel, may be used to replace existing petrol and diesel, with small changes to the engine.

Some major car producers already support this technology and it's getting more widespread. Sugar cane, beet and maize are generally utilized to supply fuel. Biodiesel comes from eatable plant oils. Waste cooking oil can create biodiesel. Biogas is produced from methane and CO2, and is produced from biomass, for example fertilizer, sludge, sewage, feedstock, and other biodegradable waste.Bioenergy is been thought of as a potential appropriate alternative for fossil fuels in some applications, although the technology available is not actually acceptable yet.

Bioenergy is good for using in locations where there aren't much access to fuel import.

Plants can be grown in particular be utilised an as fuel, and can be grown exactly where they're required, which seriously decreases the monetary and environmental costs and the safety risks linked with transporting and storing fuel. Advantages and downsides of bioenergy though by burning or conversion of biomass the pollution of atmosphere aren't totally reduce.

Nonetheless it have some major benefits.In many regions, biomass is more unvarying than solar or wind power. This is as, the wind and solar energy are done by made technology, while the energy in plants is caught and stored. An additional advantage is that bioenergy is produced by organic waste material which helps to save the environmental and commercial costs of their disposal.

Maybe the most significant benefit of bioenergy is it is a doubtless replenish-able natural resource that would help supply energy wants indefinitely. But there are some disadvantages to using bioenergy. Biomass has tiny energy content for bulk use than carbon-based fuels. Therefore the expenses of labor, transport, and storage are relatively higher. Maybe the major difficulty with bioenergy is with recycling. Folk won't demand bioenergy till there's a big cost saving in doing hence but there may not be much savings till there's a much bigger requirement for bioenergy, or the non-renewable sources become seriously costlier.

For more information please visite: http://www.dpfnd.org/

Image credited to livingenergy.co.nz/technical/2/what-is-bioenergy.aspx

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Sunday, August 15, 2010

How to Make Biodiesel From Algae

While awareness of biodiesel and running diesel engines on vegetable oil is growing, you still have to get the oil from somewhere. The conventional choice is to buy vegetable oil, or take used vegetable oil from a restaurant. However, there is another possibility: Produce your own oil, with algae.

Algae

Algae are a form of "simple," photosynthetic, and aquatic organisms. The most complex forms of algae are commonly called "seaweed," though algae range in size and complexity from unicellular forms to this more advanced form. They are called "simple" because they lack many complex features found in land plants. The most useful feature of algae for our purposes is that algae produce significant quantities of natural oils. In fact, there are estimates that the yield from algae can be 200 times greater than that from a comparable area of other sources of conventional vegetable oils.

Algal Oils

Oil from algae is quite similar to oils produced by conventional oil crops and oilseeds. Chemists generally do not speak of oil, which is a common word for a vaguely defined group of chemicals. Biological "oils," or lipids, are chemicals called triglycerides, composed of a central glycerol unit with three fatty acids attached. Chemically, biological lipids are similar to petroleum to the extent that both groups of chemicals are based on carbon and hydrogen.

The main problem with using biological lipids as fuels is the fact that lipids are much more viscous (or resistant to "flowing," in layman's terms) than the refined petrochemicals which make up gasoline, diesel fuel, kerosene, and other petroleum-based fuels. As a result, unrefined lipids will not be completely burned off in an engine, and leftover product which did not burn can accumulate in the engine.

Biodiesel from Algae Oil

The process of making biodiesel from oil is all about lowering the viscosity of oil by removing the glycerol; the process of converting algal oils is the same as that with any conventional vegetable oils. Chemists refer to this process as "transesterification," which in the case of biodiesel means splitting the triglycerides, separating the glycerol, which will settle, and converting the fatty acids into a solution of methyl esters, called biodiesel. This is done by mixing the biological oil with sodium methoxide.

Cultivating Algae

Algae can be cultivated at home using a device known as a "photobioreactor," or a bioreactor which includes a source of light. A basic reactor can be made from clear plastic tubes or plastic bottles or a plastic container of some sort. Algae need water, carbon dioxide, and light to grow; the reactor will contain water into which has been placed a culture of algae. Depending on the type of reactor chosen, algae can be cultivated continuously or in batches. The light source can be an LED, a phosphorescent bulb, or natural sunlight.

Getting Oil from the Algae

The making of biodiesel involves a number of separation processes, even more so in the case of biodiesel from algae: separating the algae from the solution, separating the oil from the algae, and separating the glycerol from the biodiesel after the reaction is complete. All of these separation processes can be done simply with a centrifuge.

Conclusions

While even biodiesel isn't quite a free lunch, getting biodiesel from algae can bring you one step closer. The product you get from algae-produced biodiesel is equivalent to that you get from other oils and the conversion of algal oil is the same as the conversion of any other oil; the algae are simply a renewable source of oil. Algae are quite safe, being commonly used in commercial products including food.

This article was written by Pamella Neely from bestlogcabinkits.com.

Image credited to: http://www.cincitdi.com/node?page=5

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Have you downloaded my free "Choosing Alternative Fuel" Ebook? If not, then please download it here. It's Free and on top of getting the free ebook, you'll get eCourse on Alternative Fuel. It's a good and easy way to add more valuable information to yourself.

Thursday, August 12, 2010

Reduce Cholesterol By Lowering Your Trans Fat Intake

Before you read, I just want to let you know that there is no chemical engineering stuffs inside this article. I just posted this article as a reminder for me, my family and all of you. Let's live healthily.

Recently we can observe occasionally people died from heart attack. One of the main reason for this is due to the cholesterol inside the blood. I'm very much concern about this nowadays and have been taking some steps in further understanding what food to consume and which to avoid.

Believe it or not, much of the processed food that we eat today will have some form of trans fat in them. Trans fats give more taste to a food and act as a preservative to certain foodstuffs ensuring that they have a longer shelf life. Thus they appeal to the consumer and the retailer of foodstuffs and have been phenomenally successful in the food industry. It is only in the last 20 years that research has concluded that Trans fats have detrimental affects on our health and can lead to high cholesterol levels and cardiovascular disease. In many countries there are moves to limit or ban the use of trans fats in food. This article will discuss what trans fats are and how reducing them will lead to lowering cholesterol levels.

Trans fat was developed in the early 20th century by hydrogenating plant oil. Hydrogenation is formed by injecting hydrogen into oil to partially solidify it. This changes the characteristics of the oil, meaning that it has a higher melting point and does not oxidize as rapidly. Trans fat is easier and cheaper to produce than an equivalent fat that comes from an animals.

In terms of cholesterol, trans fat is thought to lower the amount of high density lipoproteins (HDL), sometimes referred to as 'good cholesterol'. Lipoproteins are responsible for transporting cholesterol through the blood stream. The 'good cholesterol' or HDL are thought to transport cholesterol to the liver where it is excreted as bile. If your HDL is lower, it cannot perform this vital function. Trans fat also raises your low density lipoprotein (LDL) levels or 'bad cholesterol'. This LDL is responsible for excess plaque buildup in your arteries which can cause decreased blood flow to the major organs and high blood pressure. Excess plague on the walls of the arteries can break free and cause blockages. A block in blood reaching vital organs like the brain or heart can lead to strokes or heart attacks.

You should avoid food that have trans fats in. Read the labels of all the foodstuffs that you buy. I do this whenever I do grocery shopping with my wife. Check out if they have trans fat in them. If they do not list the trans fat look for partially hydrogenated oil, that is another name for trans fat on food labels

Get to know the types of foods that contain or use trans fats. Popular food that use trans fats in cooking are cakes, biscuits and cookies. Other things include dough nuts, microwave popcorn and many deep fried foods from take aways.

If you have high cholesterol you will be advised to try to eat fresh food in your diet. The less processed food the better. It's tough because we are very much used to eating processed food but we need to try. I know this because I'm struggling to eat fresh food - fruits and vegetables. However, this should be applied to everyone not just people trying to reduce cholesterol levels. Eat more lean meats, fish, whole grains and fresh fruits and vegetables.

Following a non-trans fat diet will help to lower your cholesterol. A positive by-product of following such a diet will be that you eat healthier and fresher food.

Let's live a better and healthy live... ;)

Image credited to: http://www.salmonellablog.com/2005/11/articles/salmonella-watch/vegetables-fruits-cause-more-food-illnesses/

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Tuesday, August 10, 2010

Manufacturing Engineering Jobs

The role played by manufacturing engineering is crucial for the functioning of any company or organization. They play a key part in production, planning and scheduling of the tasks and manufacturing of the key components. This stream of engineering is certainly a good stream to select for, as it enables one to get the coveted engineering degree in a slightly different specialization and there are several job openings in this field too. The entire production process is controlled by the manufacturing engineering department.

Qualifications:

The basic degree that one needs to get is a B.Tech or B.E in manufacturing engineering or mechanical engineering. The person often starts their career in the form of a GET (Graduate Engineer Trainee) and gains experience in the complete engineering cycle. This includes materials, inventory, analysis and production control. Then they become the Superintendent Engineer at the highest rung of the ladder. Several engineers enhance their career opportunities by doing higher studies in the stream of management subjects and moving on to a more strategic role in the Manufacturing cycle.

Demand:

The career prospects for manufacturing engineering is really bright. There is not much competition in this sector and the manufacturing industry is always is need of new engineers. Most of the companies, Small and Medium Enterprises and the Public Sector Units have a requirement for them. The industries in which the manufacturing engineers can find jobs in are food processing, pharmaceuticals, automobile manufacturing, aerospace, electronic and defense sectors. There is also a huge demand in the chemical engineering, heavy engineering, textiles and printing industry.

Future Prospects:
The job prospects are extremely bright for manufacturing engineers. Those who learn the subjects well can then move on to the consultation sector. Manufacturing jobs gives a career which is insightful and gives the opportunity to excel.

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Friday, July 23, 2010

Progressive Freeze Concentration Research

First of all, I would like to share this good news with all of you. My wife had passed her Ph.D VIVA just now. After the tense preparation few days before, she finally made it. She is now Dr. Mazura Jusoh, researcher in Progressive Freeze Concentration (PFC), a subject under crystallization which is the subset of separation engineering. It was not easy but it went smooth. I felt the tense and waited outside the room.

Before the VIVA starts

The VIVA started at 9.30 am. We arrived at the examination room at 8.30 am to prepare and set up all that are necessary. The VIVA session ended at about 12.15 noon and she passed her Ph.D with minor correction.



In case you are wandering what is this research all about, here is the abstract of the study. Maybe some of you who are interested can collaborate with Dr. Mazura or become her student to further develop the PFC technology which is the first in Malaysia.

Abstract : DEVELOPMENT OF A NOVEL DESIGN FOR PROGRESSIVE FREEZE CONCENTRATION PROCESS

Industrial wastewater may well be treated by freeze concentration, a process which freezes or crystallises out water content as pure ice crystals and leaves behind a highly concentrated solution in a smaller volume. In conventional suspension freeze concentration (SFC) where ice crystals formed as a suspension in the mother liquor, separation of the solid-liquid mixture is difficult and costly. The size of ice crystals is still very limited and the seeding process requires usage of scraped surface heat exchangers (SSFE), which is significantly expensive and accounted for approximately 30% of the capital cost. Progressive freeze concentration (PFC) invented later is believed to provide cost saving and simplify the subsequent ice-liquid separation as ice crystals are formed as a layer or a block on the cooling surface. Quest for a design providing convenience and good efficiencies continues, and in this study a helical structured copper crystalliser was developed and fabricated named Multi-wind Crystalliser (MWC). Effects of several operating conditions on the performance of MWC in context of wastewater treatment were then investigated including circulation flowrate, initial solution concentration, coolant temperature and circulation time. The performance of the design was evaluated by three dependent variables including the effective partition constant, K, calculated from the volume and concentration of the solid and liquid phase. Two other parameters were ice purity and solution volume reduction. A process optimisation was also performed thereafter employing STATISTICA to produce optimum conditions in favour of the stated independent variables. As the crystalliser designed involves heat transfer, the overall heat transfer coefficient was also calculated through temperature profiling subsequently generating a prediction model for ice crystal mass. At the end of the research, a new crystalliser design for PFC is established and an observation of how the operating conditions affect the performance of the system was obtained. Optimum operating conditions was determined by process optimisation and an overall heat transfer coefficients were also generated. Adequacy and reliability of the ice crystal mass prediction model produced was proven by error analyses revealing relatively small errors.

Now...It's my turn to complete my Ph.D... :)

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Thursday, July 22, 2010

Good Luck for your Chemical Engineering Ph.D VIVA

The day has finally come...

After few years of tense research, agony to write and compile the papers/thesis draft and pain of waiting for the VIVA (Ph.D examination) date, finally the moment has come. My wife is currently making her final preparation before the battle begins tomorrow morning. She will be defending her Ph.D research/thesis in front of few renowned Professors in the field of separation technology. From what we know, nobody in this country is doing progressive freeze concentration research, a subject that falls under crystallization technology. She's the only one in this country doing it right now. She can be the crystallization expert.

I have accompanied her to the examination room just now and tested the computer and checked the presentation slide. This is just to ensure everything is smooth tomorrow. The room is just nice to fit the chairperson, 3 examiners and 2 of her supervisors.


I hope and pray that she will present her Ph.D research smoothly and awarded the prestigious doctorate degree in Chemical Engineering. Good luck to you... Mazura...

As for me, I'm still in my 3rd semester (just entered my 2nd year) of my Ph.D study. I hope everything will be smooth for me as well.

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Tuesday, July 20, 2010

Dubai Jobs - Tips and Strategies to Secure it

Dubai has turned into a career haven, attracting talented individuals from across the globe., including chemical engineers. The United Arab Emirates, has put in a Zero Income Tax policy for individuals and professionals along with 100% remuneration of income. Due to this fact, companies based in Middle East and North African region especially Dubai, have been able to attract high caliber people to join their workforce, despite of the harsh climatic conditions.

Now the question is...

if so many people are looking for an engineering job in Dubai, how do you ensure that you secure your "Dream" Job in Dubai? The answer is quite logical. You need to have a multi-pronged strategy and work really hard if you wish to secure your Dream Engineering Dubai Jobs. A callous or laid-back attitude will not generate the results you desire. Similarly, just 1 or 2 approaches will not work. I will show you a systematic and guided approach. If you follow this method, then I guarantee you phenomenal results. Now, I'm not going to teach you magic. Like I said earlier, it's a logical method.

Some of the popular and in-demand Engineering jobs in Dubai are:

* Mechanical Engineering which includes: Aerospace, Automotive, Biomedical, Mechanical, Naval.

* Electrical Engineering which includes: Communications, Computer, Electrical, Electromechanical Systems, Electronic Systems, Software.

* Civil Engineering which includes: Building, Civil, Construction.

* Production Engineering which includes: Industrial Engineering, Integrated / Unified Engineering, Production Engineering, Instrumentation Engineering, Systems Engineering

* Chemical Engineering which includes: Agricultural, Biological and Biosystems, Chemical, Environmental, Food, Forestry, Materials, Plastics, Water Resource.

* Oil Engineering which includes: Gas, Geological, Geomatics, Metallurgical, Mineral, Mining, Oil, Petroleum.

Remember, that the whole process that I have described below takes some time. Securing good Engineering jobs in Dubai that fit your criteria perfectly is a time consuming and lengthy procedure, but I have compiled a few resources here for you to make it easier.

So, follow this procedure in the order given below and...

...all the best to you in your new engineer jobs in Dubai:

Engineer a good Resume:

A resume that impresses, one that gets the interview call. It's said that the first impression is the last impression. Couldn't be more true for a resume.

Some Resume Tips, specifically for Engineering Jobs in Dubai:

* Put the most important information first
* Highlight your positive points and strengths
* Highlight your accomplishments/achievements/accolades
* Point out that you will dress modestly
* Put a line that you are very tolerant with other people's religion and beliefs
* Make sure to use the right keywords, (for online searches) power keywords that will bring your resume in front of others
* Use bullet points
* One or two pages long, maximum
* No hobbies please

Online Job Portals: are Very widely used by job seekers and recruiters.
You can submit your completed resume to these online job portals. They are extremely popular in Dubai, and are used by the HR executives of the biggest and best Engineering companies to search for good resumes.

Offline Recruitment Agencies: are also very useful. Some are General while there are some that Specialise in Engineering Jobs in Dubai. The Big general recruitment agencies have dedicated recruiters and teams for various career fields. It's a good idea to approach a mix of both types. These recruitment agencies have contracts with companies, and are very prolific in finding the right candidate for the right job. They get paid for every successful placement, by the hiring company.

Engineering Companies: You can directly approach the biggest and the best companies in the engineering sector. The creme de la creme of engineering comapnies always have job positions open due to the size and leadership in the market. You can send them your Resume and Cover Letter to the Human Resources Department'S Email ID.

Classified Ads: Circulate your ad on the Internet.
You can place your "job wanted" classified in one of the Online Dubai Classified Advertisement Websites "Engineering Jobs in Dubai" section. These are reputed sites, however, since your email address is listed here, please be ready to find spam in your inbox too. A safe bet is to use a different email ID. These classified sites rank very high (in the first or second search results page) and so your chances of getting found directly by hiring companies is very high too.

Classifieds Search: Search the Wanted Ads.
There is a "jobs available" section in some online classifieds sites. You can browse these to locate engineering jobs in Dubai that fit in with what you are hunting for. However, many of the ads could be of scam recruiters, asking you to deposit money upfront. Simply ignore these.

Social Media Networking:
Network with the HR's.The HR's of Companies as well as Recruitment Agencies use Social Networking to post current jobs online and informally connect with potential candidates. This is an absolute must-do.

Preparing for an Interview:

* Go prepared.
* When you receive an interview call, remember to take along all your original certificates, experience letters and other important documents in original and photocopies.
* Brush up on the technical aspects related to the work you do.
* Show them that you are an authority on your subject and the right candidate for that post.

Tips, Do's and Dont's:

* Keep in mind the things that made you search for engineering jobs in Dubai, in the first place.
* If the job description and it's package and perks offered, fit in with what you've got in mind, then and only then apply for the job.
* Negotiating salary is not recommended in Dubai.
* You may find yourself working overtime without overtime pay.
* South Asians, need to work a minimum of 1 year, before they can change jobs, whereas this rule does not apply to Europeans, Australians and US Nationals.

Visa to visit Dubai:

You can come to Dubai on a visit visa and then go job hunting for quality engineering jobs in Dubai, as many people do, which increases your chance of landing good construction jobs in Dubai.

Physical presence in Dubai does make a difference. You can go for the interview as soon as you get a call. Read the important tips about Dubai Visas and remember that a visit visa is for a duration of 2 months, and you can extend it by a month.

This post is contributed by Shabbir Kagalwala from www.dubai-forever.com. He provides valuable step-by-step guide to apply, search and secure Jobs in Dubai. Information loved by visitors, searching for their dream job in UAE. It will be useful for chemical engineers seeking for new job, new experience, new adventure.

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